Small flat pouchFilling setup
Choose the Loading Edge
Choose the factory-open side from the filling method and product shape before artwork is placed.
Premade lay-flat packaging
Custom Flat Pouches for Samples, Sachets & Single-Serve Packaging
Source custom flat pouches for samples, powders, single-serve products, refill packs and other compact applications. We customize the size, loading edge, opening feature, barrier film and print area around the product and how the pouch will be filled and used.
Premade, non-standing formats Tear, zipper & hang options Custom printing
Product range
Custom Flat Pouch Products
Compare flat pouch products by size, loading side, seal construction and opening feature. Each product page shows the usable interior, printable area and compatible tear, hang-hole or reclosure options for the specific format.
Showing 1–12 of 15 results
Pouch construction
Flat Pouch Styles & Seal Constructions
Choose the flat-pouch seal construction around the filling edge and consumer opening. We can configure three-side-seal, folded-edge and related premade formats, or recommend roll stock when the pack will be formed directly on compatible equipment.
Small flat pouch
Three-side-seal pouchFolded edge
Folded Edge
A film fold can create one uninterrupted edge and change how the pack feels and prints.
Custom printed flat pouchSeal layout
Converted Seal Edges
Seal locations define the internal envelope and where graphics need tolerance from the perimeter.
Resealable flat pouchSupply format
Premade vs Machine-Formed
If the package is formed on the filling line rather than supplied as a finished pouch, use roll stock instead of a premade flat pouch.
Confirm size, opening and seal area on the final pouchSizing
Flat Pouch Sizes for Samples, Powders & Single-Serve Products
We size small flat pouches around the product dimensions plus the seal, tear and label space required for the finished pack. This keeps the pouch compact while preserving usable fill volume and readable artwork.
Product Geometry
Powder, tablets, hardware, gummies and sample products need different internal space.
Seal Width
Side and bottom seals reduce the usable interior and artwork area.
Opening Zone
Reserve space for tear notch, laser score or zipper without crowding the product.
Readable Information
Small packs need an information hierarchy that remains legible at final print size.
Opening & display
Tear Notch, Hang Hole & Resealable Options for Flat Pouches
Add tear notches, hang holes or resealable features according to how the pack will be opened, displayed and reused. We position these features to preserve enough space for final sealing and artwork.
01
Tear Notch
Creates a defined first-opening point on a heat-sealed pack.
02
Laser Score
Can support controlled opening on compatible laminate structures.
03
Hang Hole
Useful for peg display when the top area and pack weight support it.
04
Zipper
Adds reclosure but changes usable interior height and can collect powder or crumbs during filling.
Barrier & printing
Flat Pouch Materials, Barrier Films & Custom Printing
Choose clear, metallized, foil, kraft-look or other barrier films according to the product, then build custom artwork on the final-size dieline. We can keep brand, barcode and required information readable even on compact multi-SKU packs.
Barrier First
Choose moisture, oxygen, light or aroma performance from the product requirement.
Artwork Hierarchy
Keep critical text and barcode zones away from seals and tear paths.
Multi-SKU Printing
Group compatible pouch sizes and materials so artwork variations remain operationally manageable.
Product applications
Common Applications for Flat Pouches
Flat pouches are ideal for samples, unit packs, powders, treats, accessories and refill products that benefit from a slim profile. Barrier, reclosure and display features can be added when the application requires them.
Samples & Sachets
Prioritize small dimensions, easy opening and readable print.
Powders & Supplements
Plan moisture barrier and seal cleanliness around fine particles.
Snacks & Candy
Use suitable grease/moisture barrier and optional hang display.
Cosmetics & Personal Care
Define product-contact compatibility and opening experience.
Pet Treats
Add toughness or reclosure if the pack is opened repeatedly.
A flat pouch has no self-standing bottom gusset; it uses a compact lay-flat construction.
Common constructions include three-side seal, two-seal/folded-edge and compatible fin-seal or zipper formats, depending on the manufacturing method.
Yes, where the pouch size provides enough room for the zipper, fill area and final top seal.
They are often a strong starting point because the format can be compact, but seal width and information space must be considered at small sizes.
Request a quote
Request a Custom Flat Pouch Quote
Send your product type, target dimensions or fill volume, preferred seal style, quantity, opening feature and artwork status. We can recommend a flat-pouch construction and confirm the loading side, material and print area before sampling.
Premade pouch shortlist Loading side Material structure Print area